Custom Electronic Design
& Manufacturing Example

Boiler Controller – with fan & pump AC motor speed control

An existing customer was using our SmartFan Nimbus AC motor speed control to regulate fan speed in their electronic design and manufacturing solution for a boiler controller. The boiler controller consisted of 9 separate parts that needed to be mounted and wired together, an expensive and time consuming task.

A sample of their boiler controller was sent to CRI for evaluation. Our electronic design and manufacturing engineers were able to eliminate 6 parts and still provide all needed functionality in a reduced size boiler controller with AC motor speed control as shown below. The customer was thrilled that our electronic design and manufacturing engineers were able to eliminate the expensive labor, cables and parts. Pricing came in at a fraction of the previous boiler controller with AC motor speed control design.

Original Boiler Controller with AC Motor Speed Control

Original Boiler Controller with AC Motor Speed Control

Custom Electronic Design & Manufacturing Optimization

Control Resources electronic design and manufacturing engineers were able to reduce complexity and cost by:

  • Combining 6 separate parts into a single AC motor speed control
  • Eliminating wiring complexity
  • Creating a simple user settable programming menu
  • Reducing AC motor speed control depth from 9″ to 3.5″
  • All at close to a 50% cost savings

 

Redesigned Boiler Controller with AC Motor Speed Control

Custom Boiler Controller Design

“You supply the idea, we provide the product”

Let Control Resources help you with your custom
boiler controller requirements. Contact our Electronic Design & Manufacturing group today.

Call 978-486-4160 today or fill out our Contact Form.

Custom Electronic Design & Manufacturing - Custom Boiler Controller
Fan & Pump AC Motor Speed Control

Back to top
Control Resources
For Engineers, by Engineers.
Since 1984.
Control Resources Inc., 11 Beaver Brook Road, Littleton, MA 01460 USA Tel: 978-486-4160 Fax: 978-486-4772 Email: sales@controlres.com